I have been working on this project for a while now but never had time to complete it. Here is what I had. Hope it comes in handy.
Maintenance Info
Service A
Interior
Function check
Warning and indicator lamps, illumination and interior lights
Windshield wiper, windshield washer system, headlamp cleaning system
Horn, high beam flasher, hazard warning flashers, turn signals
Front and rear lamps
Wheels, Brakes
Check front brake pad lining thickness
Check tires for damage and condition
Correct tire inflation pressure
Vehicle front/rear
Check wiper blade condition
Engine compartment
Engine oil and filter change
Check catch, safety catch and hinges on engine hood for proper operation
Check the following fluid levels, correct if necessary
Windshield washer system
Brake system
Battery, check and correct fluid level; check battery condition using "Midtronics MCR 717" tester
Trunk
Correct tire inflation pressure in spare tire
Check trunk lighting
--------------------------------------------------------
Service B
Interior
Replace dust filter (if equipped)
Replace combination filter (if equipped)
Function check
Warning and indicator lamps, illumination and interior lights
Windshield wiper, windshield washer system, headlamp cleaning system
Horn, high beam flasher, hazard warning flashers, turn signals
Front and rear lamps
Check seat belts for damage and proper function
Check parking brake (function test)
Wheels, Brakes
Remove and mount wheels (I dont know why maybe so they dont get stuck?)
Check brake bad for lining thickness
Check tires for damage and condition
Measure thread dept, record in mm
Check condition/thickness of brake discs front/rear
Correct tire inflation pressure
Underside of vehicle
Check for chafe marks, line routing, damages components
Check condition of front axle ball joints and rubber boots
Check condition of steering mechanical components and rubber boots
Vehicle front/rear
Check the correct headlamp setting
Check wiper blade condition
Engine Compartment
Engine oil and filter change
Check catch, safety catch and hinges on engine hood for proper operation
Check condition of poly-V-Belt
Check the following fluid levels, correct if necessary
Windshield washer system
Brake system
Power Steering
Battery, check and correct fluid level; check battery condition using "Midtronics MCR 717" tester
Trunk
Correct tire inflation pressure in spare tire
Check trunk lighting
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-------------------------------------------------
13,000 miles Service A
26,000 miles Service B, replace brake fluid, check suspension/body structure, check body for paint damage
39,000 miles Service A, Replace transmission oil and filter
52,000 miles Service B, check driveshaft flex discs, replace engine air filter, replace brake fluid, check suspension/body structure, check body for paint damage
65,000 miles Service A, replace fuel filter, service tilt/sliding roof
78,000 miles Service B, replace brake fluid, check suspension/body structure, check body for paint damage
91,000 miles Service A, replace spark plugs
104,000 miles Service B, check driveshaft flex discs, replace engine air filter, replace brake fluid, check suspension/body structure, check body for paint damage
117,000 mile Service A
130,000 miles Service B, replace fuel filter, service tilt/sliding roof, replace brake fluid, check suspension/body structure, check body for paint damage
143,000 miles Service A, replace coolant
156,000 miles Service B, replace engine air filter, replace brake fluid, check suspension/body structure, check body for paint damage
169,000 miles Service A
182,000 miles Service B, replace spark plugs, replace brake fluid, check suspension/body structure, check body for paint damage
195,000 miles Service A, replace fuel filter, service tilt/sliding roof
-------------------------------------------------
-------------------------------------------------
-------------------------------------------------
Info
Electrical System
Generator(Alternator)
14 V/150 A
Starter motor
12 V/1.4 kW
Battery
12 V/100Ah
Spark Plugs
Bosche Platin Y 7 MPP 33 NGK PLKR 6A
Electrode Gap
0.031 in (0.8mm)
Tightening torque
18 - 22 lb-ft (25 - 30 Nm)
Engine oil
8.5 US qt (all models)
Automatic Transmission
9.0 US qt (8.3 US qt = 4MATIC)
Power steering
1.1 US qt
Brake Fluid
.5 US qt (DOT 4+)
How To Diagrams
Open Engine Hood and Move to Upright Position and Close
http://i37.tinypic.com/2hhhnrs.jpg
Removing/Installing Air Filter Housing
http://i33.tinypic.com/rr1u8o.jpg
Removing/Installing Air Pump
http://i37.tinypic.com/ih5m2r.jpg
http://i35.tinypic.com/wqwt2h.jpg
Changing Spark Plugs
Remove/Install Ignition Coils
http://i33.tinypic.com/2illdtw.jpg
http://i33.tinypic.com/2ihxfmg.jpg
Replace Spark Plug
http://i35.tinypic.com/2mevbpg.jpg
http://i38.tinypic.com/2pzxv15.jpg
Remove/Install Starter
http://i34.tinypic.com/6xyu61.jpg
http://i35.tinypic.com/2uptl61.jpg
Remove/Install Alternator
http://i38.tinypic.com/e04mkx.jpg
http://i34.tinypic.com/21c9ova.jpg
Changing Oil
Instructions
http://i33.tinypic.com/dov1u8.jpg
http://i33.tinypic.com/2w3vt4x.jpg
Replace Filter
http://i37.tinypic.com/10x56dx.jpg
Suctioning Oil
http://i34.tinypic.com/4jked.jpg
Reset Service Indicator
http://i35.tinypic.com/2w536nd.jpg
Jacking up Car
http://i38.tinypic.com/bg2rft.jpg
Removing Bottom Compartment
http://i37.tinypic.com/29bhfmw.jpg
(Didn't see a how to on removing drain plug-just remove it if you really want to)
Remove/Install Radiator
http://i38.tinypic.com/30iayxu.jpg
http://i37.tinypic.com/a48zgl.jpg
Remove/Install Electric Fan
http://i35.tinypic.com/2mfy8gy.jpg
http://i36.tinypic.com/2430qbd.jpg
http://i38.tinypic.com/2d8kr4z.jpg
http://i38.tinypic.com/24fbtax.jpg
Replace Fuel Filter
http://i33.tinypic.com/2m4vl2e.jpg
Remove/Install Fuel Pump
http://i37.tinypic.com/33c3eqe.jpg
http://i35.tinypic.com/rv9ijr.jpg
Check Basic Position of Camshaft
http://i35.tinypic.com/29fazcy.jpg
http://i35.tinypic.com/17efxs.jpg
Maintenance Info
Service A
Interior
Function check
Warning and indicator lamps, illumination and interior lights
Windshield wiper, windshield washer system, headlamp cleaning system
Horn, high beam flasher, hazard warning flashers, turn signals
Front and rear lamps
Wheels, Brakes
Check front brake pad lining thickness
Check tires for damage and condition
Correct tire inflation pressure
Vehicle front/rear
Check wiper blade condition
Engine compartment
Engine oil and filter change
Check catch, safety catch and hinges on engine hood for proper operation
Check the following fluid levels, correct if necessary
Windshield washer system
Brake system
Battery, check and correct fluid level; check battery condition using "Midtronics MCR 717" tester
Trunk
Correct tire inflation pressure in spare tire
Check trunk lighting
--------------------------------------------------------
Service B
Interior
Replace dust filter (if equipped)
Replace combination filter (if equipped)
Function check
Warning and indicator lamps, illumination and interior lights
Windshield wiper, windshield washer system, headlamp cleaning system
Horn, high beam flasher, hazard warning flashers, turn signals
Front and rear lamps
Check seat belts for damage and proper function
Check parking brake (function test)
Wheels, Brakes
Remove and mount wheels (I dont know why maybe so they dont get stuck?)
Check brake bad for lining thickness
Check tires for damage and condition
Measure thread dept, record in mm
Check condition/thickness of brake discs front/rear
Correct tire inflation pressure
Underside of vehicle
Check for chafe marks, line routing, damages components
Check condition of front axle ball joints and rubber boots
Check condition of steering mechanical components and rubber boots
Vehicle front/rear
Check the correct headlamp setting
Check wiper blade condition
Engine Compartment
Engine oil and filter change
Check catch, safety catch and hinges on engine hood for proper operation
Check condition of poly-V-Belt
Check the following fluid levels, correct if necessary
Windshield washer system
Brake system
Power Steering
Battery, check and correct fluid level; check battery condition using "Midtronics MCR 717" tester
Trunk
Correct tire inflation pressure in spare tire
Check trunk lighting
-------------------------------------------------
-------------------------------------------------
-------------------------------------------------
13,000 miles Service A
26,000 miles Service B, replace brake fluid, check suspension/body structure, check body for paint damage
39,000 miles Service A, Replace transmission oil and filter
52,000 miles Service B, check driveshaft flex discs, replace engine air filter, replace brake fluid, check suspension/body structure, check body for paint damage
65,000 miles Service A, replace fuel filter, service tilt/sliding roof
78,000 miles Service B, replace brake fluid, check suspension/body structure, check body for paint damage
91,000 miles Service A, replace spark plugs
104,000 miles Service B, check driveshaft flex discs, replace engine air filter, replace brake fluid, check suspension/body structure, check body for paint damage
117,000 mile Service A
130,000 miles Service B, replace fuel filter, service tilt/sliding roof, replace brake fluid, check suspension/body structure, check body for paint damage
143,000 miles Service A, replace coolant
156,000 miles Service B, replace engine air filter, replace brake fluid, check suspension/body structure, check body for paint damage
169,000 miles Service A
182,000 miles Service B, replace spark plugs, replace brake fluid, check suspension/body structure, check body for paint damage
195,000 miles Service A, replace fuel filter, service tilt/sliding roof
-------------------------------------------------
-------------------------------------------------
-------------------------------------------------
Info
Electrical System
Generator(Alternator)
14 V/150 A
Starter motor
12 V/1.4 kW
Battery
12 V/100Ah
Spark Plugs
Bosche Platin Y 7 MPP 33 NGK PLKR 6A
Electrode Gap
0.031 in (0.8mm)
Tightening torque
18 - 22 lb-ft (25 - 30 Nm)
Engine oil
8.5 US qt (all models)
Automatic Transmission
9.0 US qt (8.3 US qt = 4MATIC)
Power steering
1.1 US qt
Brake Fluid
.5 US qt (DOT 4+)
How To Diagrams
Open Engine Hood and Move to Upright Position and Close
http://i37.tinypic.com/2hhhnrs.jpg
Removing/Installing Air Filter Housing
http://i33.tinypic.com/rr1u8o.jpg
Removing/Installing Air Pump
http://i37.tinypic.com/ih5m2r.jpg
http://i35.tinypic.com/wqwt2h.jpg
Changing Spark Plugs
Remove/Install Ignition Coils
http://i33.tinypic.com/2illdtw.jpg
http://i33.tinypic.com/2ihxfmg.jpg
Replace Spark Plug
http://i35.tinypic.com/2mevbpg.jpg
http://i38.tinypic.com/2pzxv15.jpg
Remove/Install Starter
http://i34.tinypic.com/6xyu61.jpg
http://i35.tinypic.com/2uptl61.jpg
Remove/Install Alternator
http://i38.tinypic.com/e04mkx.jpg
http://i34.tinypic.com/21c9ova.jpg
Changing Oil
Instructions
http://i33.tinypic.com/dov1u8.jpg
http://i33.tinypic.com/2w3vt4x.jpg
Replace Filter
http://i37.tinypic.com/10x56dx.jpg
Suctioning Oil
http://i34.tinypic.com/4jked.jpg
Reset Service Indicator
http://i35.tinypic.com/2w536nd.jpg
Jacking up Car
http://i38.tinypic.com/bg2rft.jpg
Removing Bottom Compartment
http://i37.tinypic.com/29bhfmw.jpg
(Didn't see a how to on removing drain plug-just remove it if you really want to)
Remove/Install Radiator
http://i38.tinypic.com/30iayxu.jpg
http://i37.tinypic.com/a48zgl.jpg
Remove/Install Electric Fan
http://i35.tinypic.com/2mfy8gy.jpg
http://i36.tinypic.com/2430qbd.jpg
http://i38.tinypic.com/2d8kr4z.jpg
http://i38.tinypic.com/24fbtax.jpg
Replace Fuel Filter
http://i33.tinypic.com/2m4vl2e.jpg
Remove/Install Fuel Pump
http://i37.tinypic.com/33c3eqe.jpg
http://i35.tinypic.com/rv9ijr.jpg
Check Basic Position of Camshaft
http://i35.tinypic.com/29fazcy.jpg
http://i35.tinypic.com/17efxs.jpg